Jaw Crushers

Greece Crushing Plants

AKROLITHOS S.A. was founded to mine slates from region Pageo – Kavalas in Greece. The Company was expanded at the process of these slates and other natural stones from various parts of Greece.

The portable impact crusher supplied by SBM in the processing unit at Mandra Xanthi in Greece which produces and processes a sandstone material called “stone Mandras”, the final products is widely used in aggregate industry.

Greece Crusher, Greece Crushing Plant Project

SBM Greece Minerals on track to win Olympic Gold!

Greece and Athens will be the focus of the world this summer when the Olympic Games start on August 13. The number of details needed to stage the Olympics is, of course, enormous. Oddly enough even aggregates can be a common denominator for matters that usually would never be linked to the crushing industry. There is, however, a crushing operator in Greece who is able to combine them – easily, with SBM Minerals’ equipment! Greece Crusher, Greece Crushing Plant Project.

J&P AVAX SA, a contracting company, is working flat out producing ballast and a number of aggregate products for many projects linked to the Olympics. They include the 33 km long Attica Light Railway between Athens and Eleftherios Venizelos, the new international airport; the road between Athens and the historic site of Marathon, as well as many other projects such as work on the Olympic village, the wrestling hall, the weight-lifting stadium, the equestrian center, the hockey center, the softball stadium and the boxing hall.

All the necessary ballast for the railway is produced in J&P’s Circe* quarry near the town of Alexandroupolis in the northeast of Greece. The material is brought to Athens by barge. For its other projects, J&P AVAX uses other crushing sites.

True entrepreneurship

J&P AVAX is a prime example of an innovative, energetic and progressive enterprise.

While Greece has an abundance of limestone, the material is not suitable for special applications such as railway tracks. The company’s geologists sourced a supply of andesite igneous rock near Alexandroupolis and the site was found to be excellent for a short-term aggregates plant. The rock material meets the highest specifications for mechanical properties, gradation, cubicity and cleanness.

For the Circe quarry J&P AVAX initially used a three-stage Nordberg crushing plant, comprising a mobile Nordberg LT105S plant equipped with a jaw crusher and screen, an LT1213 with an impact crusher, and an LT1100 with a cone crusher and screen.

Production at Circe was begun in June 2003. Due to rising demand for ballast and aggregates towards the end of 2003, J&P purchased another primary plant, a Nordberg LT125 jaw plant in October 2003 and the operation was ‘business as usual’ until something drastic happened. Greece Crusher, Greece Crushing Plant Project.

Guyana Portable Jaw Crusher

SBM portable jaw crusher station is one of the most wonderful crushing equipment for quarrying and construction industry.

Guyana Mobile jaw crusher plant puts crushing and screening process on wheels. By combining feeding, crushing and screening equipment together with belt conveyor, SBM Mobile Crusher Plant can be adapted for all mobile crushing applications.

Guyana crusher, Guyana Crushing Plant Project

Guyana Mobile jaw crusher specially adopts jaw crusher as the core minerals crushing equipment. Among all these mobile crusher plants, mobile jaw crusher plant is particularly suitable for hard rock crushing, such as taconite, granite, dark rock, corundum, Silicon carbide and quartzite, etc.

SBM is the world’s leading manufacturer of mobile crusher plant, varying from open-circuit to closed-circuit. SBM Mobile Crushing and Screening Plants have been widely provided for mining, aggregate, construction, recycling and industrial minerals crushing.

As a matter of fact, SBM supplies a full line of crushing plants including stationary, semi-mobile or fully mobile crushing plants. Also, there will be special solutions incorporating primary crushing plants for higher capacities.

Telsmith manufactures a full line of engineered products designed for use in processing aggregates, recycled concrete, recycled asphalt and raw minerals mining. Manufactured in the USA, these products are supported world wide through a network of Telsmith support personnel and local dealers.

Offering a diverse line of crushers, screens and feeders, available as bare components or installed on portable plants or modular systems, Telsmith is your single source for technologically advanced processing equipment.

For more than 100 years, Telsmith has set  the industry standard for performance and  profitability in jaw crushing equipment. We’ve  successfully partnered with generations of aggregate and  mining professionals, who have learned to trust  Telsmith to deliver consistent performance and the  lowest possible cost per ton.

  Today’s Telsmith jaw crushers achieve an  even higher standard, both in industry-leading  productivity and uptime availability. At every step, from  initial needs assessment through years of service,  Telsmith people and products are the benchmark for  quality and customer responsiveness.

• Expertise:  Application engineers listen to you and help develop solutions that work.

• Engineering: Utilizing modern design tools, Telsmith engineers develop reliable crushers with unique features for the most efficient processing of stone.

• Quality:  Manufacturing craftsmen combine the precision of an ISO 9001: 2000 environment and CNC machining with the  skill of dedicated master welders.</p>

•  Parts Availability: Standard  parts inventories and people who know the  machines are in place to insure a quick turnaround.

•  Field Service:  On-site service comes from a team of technical specialists ready  to respond to a downtime emergency. In the USA,  several Telsmith specialists are placed in  strategic locations around the country to reduce travel and  improve availability.

•  Training: Seminar support teaches your staff how to maintain and operate your  Telsmith equipment for optimum performance. You can count on the Telsmith team to  provide the service, solutions and support before,  during and after your purchase. We are committed to  ensuring your satisfaction.

  A century of experience means we’ve  established a solid understanding of industry needs,  and we use that expertise to ensure that each  crusher we manufacture has the consistent  performance, reliability and productivity you demand.

The Telsmith jaw crusher line offers  versatile solutions for the aggregate producer  looking to optimize productivity. Each group of  models incorporates different features for  solutions to different application requirements. This  customer driven, solution based approach to jaw  crusher design creates the most versatile line of  jaw crushers available.

  Iron GiantTM Models 4448 &amp; 5060:  Designed with long crushing chambers and shallow nip  angles, the Iron Giant TM models are specifically designed for productivity and longevity in the  hardest quarry crushing environments.

  Model 3858:   Featuring hydraulic chamber clearing and over-load relief the 3858 model is  ideally suited for operations that may experience  occasional tramp metal or power interruptions that stall the crusher.

  Model 3258:   Hydraulic adjustment and tramp iron protection sets a new standard for ease of operation. A machine with a relatively low profile but  wide crushing chamber, the 3258 is designed for high  production crushing in quarries or recycle operations.

  Models 1021 thru 3042: Durable yet economic designs for the portable contractor or sand  and gravel producer, these models are easy to maintain, easy to operate and rugged for decades of low cost operation.

Telsmith offers a versatile, full line of jaw crushers available in several sizes for portable or stationary mounting. Built to be reliable in the toughest operating conditions, Telsmith jaw crushers deliver outstanding value.

Each Telsmith jaw crusher showcases unique features specifically designed to optimize operations.

Iron Giant models are built heavy with long crushing chambers and low nip angles, ideal for hard rock quarry operations.

Hydra-Jaw models incorporate an advanced hydraulic toggle which provides adjustment, overload protection and chamber clearing to significantly reduce downtime and improve production.

The 3858 Jaw Crusher delivers high capacity and incorporates hydraulic chamber clearing for safe & fast start-up after a power failure.

The Model 3258 is low profile, high production and includes hydraulic adjustment and relief features ideal for quarries or recycle operations in portable or fixed mounting.

The 3042 is ideal for portable mounting, includes wedge lock adjustment and is built rugged for years of reliable service.

For more information contact us today. Our experts will assist you every step of the way.

Taking a revolutionary approach to jaw crusher design, the Telsmith Hydra-Jaw™ features capabilities that offer advantages to any producer. Reliable and easy to operate, the H2550 delivers greater uptime capability and longevity yielding lower operating costs.

The H2550 main frame is a low profile, sculpted frame designed for ease of installation in track mobile or wheeled portable units. Utilizing modern FEA design techniques, Telsmith engineers have used the sculpted approach to reduce weight and height while maintaining integrity or longevity.

Telsmith HYDRA JAW model H2550

A unique, Telsmith engineered hydraulic toggle provides operating features that offer ease of operation and improve uptime capabilities:

Hydraulic Adjustment: Push button controls allow the operator to adjust the crusher setting in moments (no tools or extended downtime). Operators can make adjustments as often as they like without loss of production. By maintaining the proper setting, feed to the secondary crusher is controlled, allowing optimum total plant production over the course of the year. 

Overload Relief: A hydraulic relief mechanism protects the bearings, main frame and other components from overload stresses that can result from tramp iron or other uncrushable materials entering the chamber. When operating in the auto mode, the system will automatically re-set the crusher to the pre-event setting for continued operation.  

Chamber Clearing: Following a power failure or emergency stop, a jaw crusher must be cleared of stone before  it restarts. Traditionally this meant climbing into the crusher and digging out the stone, increasing the risk of injury to employees. The H2550 uses the powerful hydraulic toggle to crush the stone that remains inside the chamber, clearing the crusher in as little as 15 minutes. Oversized stone discharging onto the belt is controlled so operations can resume, eliminating hours of downtime.

Building on a century of experience and applying modern technologies, Telsmith has set a new standard of excellence with the Hydra-Jaw H2550.

Today’s model SBS & SBX cone crushers offer state of the art technology that has evolved from over 100 years of experience. Backed by experts who help you get the most from your investment, Telsmith cones deliver performance and reliability unparalleled in the industry.

Standard features include hydraulic overload protection, chamber clearing and push button adjustment control with digital setting display.

SBS & SBX Cone Crusher for sale from Telsmith

Optional features include a no-maintenance, hydraulic Anti-Spin system that reduces manganese wear cost and the TRAC10, a automated crusher control system that improves efficiency and reduces operating costs.

Model SBS Cone Crushers suit a range of coarse and fine crushing needs from secondary to quaternary applications. Available in 5 models ranging from the 38SBS (200 Hp) up to the 68SBS (600Hp), each is built heavy for rugged durability and consistent low cost operation.

Utilizing the unique Cam & Lever crushing action, each SBS cone is designed to work with many different crushing liner profiles allowing Telsmith to guarantee performance in a variety of applications.

The Model SBX is an evolution from the SBS cone and is specifically suited for extra-coarse secondary crushing. Engineered with new internal components and crushing chamber profiles, the SBX can accept larger feed, fitting into secondary crushing circuits that once required larger, more expensive machines.

The SBX Cone Crusher Series is available in three models – 44SBX (300 HP); 52SBX (400 HP); and 57SBX (500 HP).

Designed as a primary crusher for either quarried stone or recycling concrete, the Telsmith PA6060 offers advanced features to deliver a dependable, high performance Primary Andreas-style impact crusher. The 59-inch solid-type sculptured rotor combines high inertia for performance crushing and the durability to handle up to 40-inch feed.

Oversized 220 millimeter wide series roller bearings are larger than industry standards, extending service life beyond normal. Adjusting the apron setting is fast, safe and easy. Fingertips do the work with handheld controls. An automated apron reset feature simplifies crusher operation for consistent performance. Hydraulic cylinders equipped with position sensors provide dependable relief when encountering tramp metal.

PA6060 Primary Impact Crusher

It automatically returns the apron to the pre-set position, allowing continuous crushing and sizing. A hydraulic tilting feed plate provides operators an easy way to clear problem jam-ups and bridging. Handheld controls tilt the plate for fast and safe clearing. Heavy-duty mono-block aprons provide long life and are interchangeable throughout the PA6060. Additionally, only two shapes of frame liners are used. By utilizing interchangeable wear parts, the PA6060 significantly reduces the “on- site” wear parts inventory needs, simplifying maintenance and reducing operating costs. The Telsmith PA6060 is versatile and can be mounted on portable plants or into fixed locations with truck dump feed arrangements. Built rugged with advanced operating features, the PA6060 is ideal for primary crushing in mid- sized quarries or concrete recycling.

The advanced hydraulic controls on the PA6060 allow the operator to spend more time crushing and less time on maintenance.

• Once an apron “set point” is established, the apron will return to that setting automatically after relief

• Handheld controls are easy, convenient and safe to operate

• Push buttons control all functions including frame open/close, feed plate raise/lower, and upper and lower apron adjustment

• Manual and automatic modes allow various levels of control and protection

Telsmith feeders are available in sizes ranging from 36″ x 12′ up to 72″ x 34′, in a variety of models and configurations.

Severe duty (truck dump) models, built to absorb the impact from trucks dumping large stone, incorporate deep side plates and massive wide flange beam cross supports. Standard duty models offer lower profiles and are commonly used in portable applications vibrating feeders with loader or excavator feed.

All Telsmith feeders incorporate a heavy duty vibrator assembly with cast shafts, open housing – flow through oil lubrication, double row spherical roller bearings and precision cut gears. Adjustable gear timing and bolt-on counterweights allow for maximum stroke adjustment (both angle and length) to achieve optimum feed control and consistent production.

Solid pan, straight deck and step deck configurations offer additional versatility in feeder design to consistently deliver on the promise of outstanding performance.

Vibrating Screens from Telsmith for sale

Telsmith offers a full line of vibrating screens designed for the aggregate, mining and recycle markets. Inclined and horizontal screens are available for either wet or dry screening applications and Vibrating Grizzly screens are ideal for heavy duty scalping of large stone.

Telsmith Inclined Screens incorporate two brands (Vibro-King TL and Valu-King) that span sizes from 3 ft. x 6 ft. up to 8 ft. x 24 ft.

Vibro-King TL screens are reliable high production screens built around the revolutionary TL shaft assembly. Utilizing the “never-wear” sealing system, the TL shaft assembly delivers long service life with less maintenance. The TL live body is available with flat or crowned deck designs, accepting all screen media to deliver optimum performance in tough applications.

Valu-King screens range in size from 3 ft. x 6 ft. up to    6 ft. x 16 ft. double deck.  Equipped with crowned decks for side tension media, Valu-King screens are supplied with a sub-frame and motor mount providing outstanding value.

Telsmith Horizontal Screens are a three shaft design delivering high capacity, efficient screening. Available in sizes up to 8’ x 20’ in stand alone units or mounted on a factory portable chassis.

Vibrating Grizzly Scalper is an extremely rugged inclined screen that is normally located between a feeder and a primary crusher. Usually fed by an apron or pan feeder, they utilize heavy grizzly bars to absorb the impact from large stone and scalp out the smaller stone. Extra height side plates with liners retain the large material on the screen.

Contact our Telsmith experts today at (262) 242-6600 and allow us to help you find the perfect screen for your application.

Vibro-King TLe screens are the latest in a long history of Telsmith vibrating screen excellence.

Incorporating new technologies and packed with features, TL screens are the most reliable, low maintenance inclined screens in the mining and aggregates industries today.

With the TL screen, Telsmith takes a new approach to screen design and application. Recognizing that modern screen media takes many forms and is critical to achieving optimum performance, Telsmith builds each screen around the media selected for the application. Each deck may be custom selected for a different media type.

The screen selection process begins with identifying the media for each deck. Telsmith has designed deck frames specifically for performance and endurance with each media type (side tension wire cloth, urethane or rubber, modular urethane or rubber panels, punch plate or steel backed rubber).

Once the media type, openings and deck frames are defined, side plate thickness is determined (3/8″ is standard while 1/2″ thick is used for larger screens with high load – heavy duty applications).

With an approximate live weight and load requirement determined, Telsmith selects the vibrator mechanism based on delivering outstanding bearing life while achieving the proper speed, stroke and “G” force for the application. Again, Telsmith has taken a modular approach with 110mm, 130mm and 160mm bearing vibrator mechanisms available in single and dual shaft assemblies, allowing outstanding flexibility and range.

The new Vibro-King TLe approach to screen design matches the vibrating screen and screen media as never before, creating outstanding performance and longevity. From heavy duty scalping of coarse stone to fine sizing of finished products, wet or dry processing, the Vibro-King TL is feature packed and built to deliver low cost performance as never before.

SBM manufactures a full line of portable plants for road and in-pit use and Modular Plants. Styles include Portable Primary Jaw Crushing Plants, Portable Cone Crushing Plants, Portable Impact Crushing Plants, Portable Screen Plants and Portable Conveyors that can be packaged to create a complete portable processing system.

SBM has developed a modular plant concept that significantly shortens the time line for new crushing plant development. Able to achieve start-up possibly months ahead of a conventional plant approach, these modular plants offer outstanding maintenance access, reliable performance and a lower installed cost.

Modular Plants, Jaw Crushing, Portable Crushing

Benefits of the modular approach:

•Pre-designed modules reduce the engineering requirement for new plant construction,

•Modules are pre-assembled at the factory and ship in segments that stack-up at the job site with minimal crane time,

•Motors, handrails, etc. arrive pre-installed when possible,

•The number of bolts required for assembly has been reduced from thousands to hundreds,

•Modules have been field tested and incorporate real maintenance access,

•Modular plants are backed by a Telsmith guarantee.

Telsmith modular plants can work independently as stand-alone crushing or screening stations or be packaged by Telsmith into “single source” processing plant solutions.

Primary Modular Stations: Available for jaw crusher models 3258, 3648, 4448 & 5060. Production ranges from 500 tph to 1500 tph.

Modular Cone Stations: Available for SBS cone models 44SBS, 52SBS, 57SBS & 68SBS. Optional feeder bins in 50 & 100 ton storage capacity.

Horizontal and Inclined Screen Modules: Available for screen sizes from 6′ x 20′ up to 8′ x 24′. Both dry and wet screening options are available.

Turn-key systems with automated plant control are available. Please Contact Telsmith for more Information.

The new Nordberg LT95 delivers a new size class in the mobile crushing plant series for contractors. Being compact, efficient, and intelligent, LT95 meets the challenges of contract crushing today, combining excellent mobility, high crushing capacity and good availability.

The Nordberg LT95 crushes all feed materials equally effectively, from hard rock to all mineral based demolition materials, opening up new business opportunities. The unit can achieve crushing capacities of up to 300 mtph.

LT95 mobile crushing plants Advanced intelligence with the new IC500

LT95 incorporates a highly advanced, intelligent process control system, the new Nordberg IC500, as a standard feature. The IC500 controls and adjusts all the key parameters in the process for optimum crushing results, and also has the ability to learn.

For the operator the new IC500 is very user-friendly. The whole crushing process starts simply by pressing a single button. The interactive display gives online information of the status in different process stages.

And environmental aspects have not been forgotten either. The new Cummins diesel engine is electronically controlled reducing fuel consumption and exhaust gas emissions. A complete dust suppression system is available, as well as several other options to optimise the unit for the specific needs of different crushing applications.

LT95 mobile crushing plants

LT95S mobile crushing plants Clean end products guaranteed

If you are looking for a mobile crushing plant for contracting with the ability to produce clean, precisely sized end products effectively, the new Lokotrack LT95S is the answer. Lokotrack LT95S is designed to crush hard rock and any recycling materials equally effectively. In addition, the screen allows Lokotrack LT95S to screen the crushed materials into the desired, clean end products, meeting the strictest application requirements.

With its sturdy construction, Lokotrack LT95S is the lightest crushing and screening plant in its class, weighing only 31 tonnes, which allows easy transportation. Like its sister product, Lokotrack LT95S is equipped with the proven C95 jaw crusher with its unique, bolted and pinned design that ensures a long lifetime.

LT95S mobile crushing plants Inclined screen with two rotation directions

Lokotrack LT95S is equipped with an efficient, inclined screen, attached beneath the main conveyor. A very special feature of the screen is the ability to change the direction of rotation, which increases the productivity of the screening required by the application.

Opening the screen for service or cleaning is easy and safe, thanks to the hydraulically operated system. When needed, the screen can be disassembled from the crushing plant in minutes. Screen mesh sizes of 20-70 mm can be used.

For crushing contractors, Lokotrack LT95S is a highly versatile unit. It can produce either fine end materials and screen the coarse away, or vice versa. Effective screening guarantees the cleanliness of the materials even in demanding recycle applications.

LT95S mobile crushing plants

A wide variety of options including remote radio control and water spraying system are available.

LT95S mobile crushing plants, Main features of the Lokotrack LT95S

screen with two rotation directions

easy, hydraulic screen opening system

excellent weight/productivity ratio

classified, clean end products

proven C95 jaw crusher